Here's the finished cooler. It's 17" wide at the wide end, 28" long, and 12" and the other end. It's 8-1/2" high. It's made of 5mm luan plywood with 1" foam building insulation glued inside. The hinge is a piece of 1/4" tubing held in place by conduit straps. It's covered with fiberglass resin outside and all the inside corners are sealed with silicon RTV. I put a couple of coats of polyurethane paint inside and outside. It's very light weight, and low profile so that it doesn't catch a lot of wind or block vision. Now I just need to see how many fish will fit inside!
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